Study on the effectiveness of the migration and plugging of temporary plugging agents in fractured horizontal wells based on CFD-DEM
ZHU Juhui, ZHENG Yizhen, HE Le, SONG Jiayi, GONG Wei, HUANG Yitao, SUI Weibo.
1 Downhole Services Company, CNPC Chuanqing Drilling Engineering Company, Chengdu 610051, China 2 College of Petroleum Engineering, China University of Petroleum, Beijing 102249, China 3 Patent Examination Cooperation Guangdong Center of the Patent Office, CNIPA, Guangzhou 510000, China
Temporary plugging agents are widely used in temporary plugging and steering fracturing in horizontal wells, playing a critical role in enhancing reservoir stimulation efficiency. Current study on temporary blocking agents conducted both domestically and internationally are mostly limited to experimental methods, and there is a lack of macroscopic simulation research on the migration and plugging processes of temporary plugging agents. In this paper, a numerical simulation method based on the coupling of Computational Fluid Dynamics (CFD) and Discrete Element Method (DEM) was used to simulate the downhole migration and plugging process of temporary plugging agents during the fracturing temporary plugging process of horizontal wells. In the simulation, the plugging agents were regarded as the discrete phase composed of individual particles, while the fracturing fluid was regarded as the continuous phase. Separate mathematical models were established for the discrete phase and the continuous phase, and the interaction between the discrete phase and the continuous phase was coupled at the same time, so as to realize the fluid-solid coupling in the multi-phase system of temporary plugging agent and fracturing fluid. For the migration process of temporary plugging agent from the wellhead to the target plugging well section, the wellbore model, “wellbore-borehole-single fracture” and “wellbore-borehole-multiple fractures” models were established. The effect of the temporary plugging agent particle size, concentrations, fracturing fluid’s viscosity and pumping rate to the migration integrity was investigated, and the effect of fracture shape to the plugging effect was also explored. The results indicate that the concentration of the temporary plugging agent, fracturing fluid’s viscosity and pumping rate are important factors affecting the integrity of the temporary plugging system. The particle size and concentration of the temporary plugging agent is the key factor that determine whether the temporary plugging system could effectively plug fractures. If the particle size of the temporary plugging agent is above 20 mesh, the change in mass concentration of the temporary plugging agent will only affect the length of the blocking section, but will not affect the effectiveness of the temporary plugging in the fracture. Once the width at the end of the fracture reaches 4 mm, it is difficult to completely plug the fracture in the direction of the fracture height using a temporary plugging agent with a particle size of 20-70 mesh. The study provides reasonable theoretical guidance for the selection of process parameters and construction parameters for the temporary plugging fracturing in horizontal wells.
Key words:
in-fracture temporary plugging; the migration of temporary plugging agents; the mechanism of temporary plugging; horizontal well; CFD-DEM
朱炬辉, 郑衣珍, 何乐, 宋佳忆, 龚蔚, 黄义涛, 隋微波. 基于CFD-DEM的压裂水平井暂堵剂运移与封堵有效性研究. 石油科学通 报, 2025, 10(03): 511-526 ZHU Juhui, ZHENG Yizhen, HE Le, SONG Jiayi, GONG Wei, HUANG Yitao, SUI Weibo. Study on the effectiveness of the migration and plugging of temporary plugging agents in fractured horizontal wells based on CFD-DEM. Petroleum Science Bulletin, 2025, 10(03): 511-526.